Laser Cutting Service
- 交付时间最快 3-5 天
- 通过 ISO 9001:2015 认证
30t-1800t
即时报价
12
表面处理
0 件
订购数量
0.025 毫米
公差
What Is Plasma Cutting?
Plasma cutting is a production process involving the use of ionized gas at temperatures above 20,0000C to melt and remove material from a workpiece. The gasses used here include argon/hydrogen, argon, or nitrogen. Plasma cutting is ideal for making high-precision parts with both general and industry-specific applications. You could get numerous benefits from using GCH’s custom plasma cutting service when making your product parts. Some of these advantages include:
- High Precision and Repeatability: Precision and repeatability are one of the major strengths of our plasma-cutting service. This is especially true when cutting shapes and angles from a metal workpiece. At GCH, we boast experienced operators with steady hands that guarantee a clean, highly precise cut.
- Versatility to Various Materials: Versatility is one of the major advantages of fabricating metals using plasma cutting. This is due to its ability to cut through conductive metals like iron, copper, stainless steel, steel, brass, and other metals. Besides, plasma cutting has one of the fastest cutting speeds, making it one of the best methods for metalwork.
- Suitable for Different Thickness: Unlike other metal cutting options, CNC plasma cutting can cut metals with various thicknesses. Our plasma cutting team at GCH can cut metals with thicknesses up to one-and-half inch and thicker.
- Complex Shapes: Plasma cutting facilitates the creation of various shapes, regardless of the complexity of their geometry. At GCH, we use plasma cutting to create intricate shapes, straight lines, and curves that would be impossible to make using other metal-cutting techniques.
- Energy Efficient: Energy efficiency is one of the reasons why more companies and businesses are leaning towards plasma cutting. At GCH, our CNC plasma machines are energy efficient, saving the long run cost.
Laser Cutting From Prototyping to Production
The versatility and precision of laser cutting ensure excellent initial product development and continuous production. Design files are rapidly turned into end products, from intricate custom parts to complex enclosures.
Functional Prototype
Create prototypes with intricate details and fine features that might be difficult to achieve using other cutting methods. Allowing for quick turnaround times and reducing the overall production time.
快速原型制作
Create quick and precise cuts for a variety of materials. This can include creating test pieces, evaluating designs, and producing small quantities of a product for testing and validation.
GCH Overmolding Capabilities
GCH 的定制包胶服务可确保生产出外观和性能更佳的塑料零件。我们的生产线采用包胶注塑工艺,可以将多种不同的材料融为一体,确保您获得质量上乘的产品。
标准 | 说明 |
厚度 | Aluminum≤40 mm, Steel≤50 mm, Stainless Steel≤50 mm |
Cutting Tolerance | The standard tolerance level for plasma cutting ranges between 0.1 to 0.2mm. This tolerance level depends majorly on the size of the part and general requirements. However, at GCH, we adjust our tolerance levels to match our customer’s requirements. |
Cutting Area | The cutting area for thin sheet aluminum of up to 4mm thickness is 1000 x 2000mm, 1250 x 2500 mm, and 1500 x 3000mm. While cutting area for thick sheets of steel over 4mm thickness is 1500 x 3000mm, 2000 x 3000mm, 1500 x 6000mm |
准备时间 | 5 days or more |
Kerf (slit size) | About 0.5 mm (0.02 in.) |
Edge condition | Laser cut edges have matte and vertical lines. |
Laser sources | CO2 and fiber lasers. Up to 10 kW. |
Repeatability | +/- 0.05 mm (0.002 in.) |
Positioning accuracy | +/- 0.10 mm (0.004 in.) |
准备时间 | 5-7 days |
Materials for Plasma Cutting
GCH’s laser cutting service is versatile and compatible with various materials, ranging from ferrous to non-ferrous metals, plastics, and other non-metals. Our laser cutting facility combines ultra-modern technology with skilled professionals to laser cut materials across different strengths, weights, and thermal properties. Here are some laser cutting materials available for your project.
铝质
Aluminum’s ability to reflect heat is one of the reasons why machinists favor this metal as a plasma-cutting material. It is also lightweight, non-corrosive, and highly malleable. Furthermore, aluminum is cost-effective, with a shorter plasma cutting time compared to other materials. Aluminum also has a high rate of recyclability, which helps reduce waste in the long term.
Subtypes: 2024, 5052, 5083, 6061, 6063, 6082, 7075
钢
Steel is one of the most popular metals in machine shops due to its high machinability. Asides from machinability, steel has high tensile strength, ductility, and malleability. It is also very durable, with an aesthetically pleasing appearance. One major reason steel is ideal for plasma cutting is its high weldability, which allows it to withstand the stress caused by heat from the plasma cutter.
Subtypes: 1018, 1020, 1025, 1045, 1215, 4130, 4140, 4340, 5140,A36,ST37
不锈钢
Stainless steel is a metal alloy that contains at least 11% chromium. The chromium content of this metal gives it a glossy appearance. This metal is ideal for plasma cutting due to its strength at high temperatures, as it performs better than most metals. Stainless steel also has a high tensile strength and good plasticity. Besides, stainless steel is quite easy to machine.
Subtypes: 201, 303, 304, 316, 316L, 420, 430, 431, 304
Finishing Options for Plasma Cutting
Parts made using plasma cutting usually feature excellent finishes. At GCH, we offer various custom finishing options that boost the produced part’s functionality, appearance, and durability.
名称 | 材料 | 颜色 | 纹理 | 厚度 | |
阳极氧化 | 铝质 | 透明、黑色、灰色、红色、蓝色、金色。 | 光滑的哑光表面。 | 薄层:5-20 微米 硬质阳极氧化膜:60-200 µm | |
贝德爆破 | ABS、铝、黄铜、不锈钢、钢 | 不适用 | 亚光 | 0.3 毫米-6 毫米 | |
粉末涂层 | 铝、不锈钢、钢 | 黑色,任何 RAL 代码或 Pantone 编号 | 亮光或半亮光 | 5052 铝 0.063″-0.500 英寸 6061 铝 0.063″-0.500 英寸 7075 铝 0.125"-0.250″ 低碳钢 0.048″-0.500″ 低碳钢 0.048″-0.500″ 低碳钢 4130 铬钼钢 0.050″-0.250″ 不锈钢 0.048″-0.250″ 英寸 0.048″-0.500″ 不锈钢 | |
电镀 | 铝、钢、不锈钢 | 不适用 | 光滑亮泽的表面 | 30-500 µin | |
抛光 | 铝、黄铜、不锈钢、钢 | 不适用 | 光泽 | 不适用 | |
刷牙 | 铝、黄铜、不锈钢、钢 | 视情况而定 | 缎面 | 不适用 | |
丝网印刷 | 铝、黄铜、不锈钢、钢 | 视情况而定 | 不适用 | < 1 µm | |
钝化 | 不锈钢 | 无 | 不变 | 5μm - 25μm |
Gallery of Plasma Cut Parts
为什么选择 GCH
我们采取的方法旨在满足您的定制需求。我们旨在为工程专家和项目经理提供从设计到生产的长期原型包胶解决方案。GCH 将具有成本效益的模具与技术驱动的包覆成型服务相结合,有助于制造出高质量的零件。
无起订量
无最低订货量要求,有助于将塑料成型件从设计到生产的快速周转,并支持按需成型制造需求,降低注塑成型成本。
公差小、质量高
我们的注塑成型工艺包括重要的设计考虑因素,以提高成型性和美观性。GCH 可提供不同尺寸和复杂程度的注塑成型零件。我们的标准公差由 ISO 2768 标准规定,有助于我们满足严格的公差要求。
高效率
我们拥有经过认证的国内工厂和强大的供应链系统,能够加快产品开发周期,并为您尽快生产注塑件架起桥梁。
注塑成型专家
与我们在注塑行业拥有 10 多年经验的专家合作,高效地完成从原型设计到生产的周转。
How Custom Plasma Cut Works?
注塑成型工艺包括将塑料原料送入注塑成型机,将其熔化,然后注入铝模或钢模。冷却后,一个生产级的热塑性塑料部件就成型了,然后顶出供进一步使用或组装。
Gallery of Plasma Cut Parts
请浏览 GCH 丰富的图库,其中展示了我们已完成的部分注塑件,您可以确信我们能够按照您的严格规格为您设计注塑项目。
常见问题
常见问题
我们的模具制作过程包括 6 个步骤:
步骤 1: 生产安排:确定所有要求并安排生产。
步骤 2: DFM 报告分析:免费提供详细的生产 DFM 报告,以便进一步进行可行性分析。
步骤 3: 生产模具:将模具投入生产,并提供整个周期的模具计划表,以便客户随时检查生产过程。
步骤 4: 免费样品测试:将模具投入生产,并提供整个周期的模具计划表,供客户随时检查生产过程。
步骤 5: 批量生产:客户确认样品合格后,正式进行后续生产。
步骤 6: 节省模具:生产完成并经过质量检验后交付。模具将被清洗并妥善保存,以备下一轮零件生产。
公差在注塑成型中至关重要;如果没有适当的规范和控制,就会出现装配问题。在 GCH,我们遵守 ISO 2068-c 的注塑公差标准,但也可根据需要满足更严格的规格要求。
我们没有最低订购量要求。但是,数量越大,价格越有竞争力。
订单下达后,模具设计和制作通常需要 35 天左右的时间,另外还需要 3-5 天来生产成型零件。
我们的服务成本取决于多个因素,如部件尺寸、模具复杂程度、型腔数量、材料类型和后处理要求。我们在平台上对这些因素进行分析后提供报价。
在 GCH,我们提供各种适用于各种应用的热塑性和热固性材料。一些常见的材料包括 ABS、聚碳酸酯、聚丙烯和 TPE。如需完整的材料清单或定制材料需求,请联系 我们的客户服务.
是的,GCH 提供 快速成型服务.这样,您就可以在投入大规模生产之前测试和验证您的设计。