Insert Molding Services
Custom insert molding services for high-quality prototypes and on-demand parts. Get quotes at a competitive price and short lead time.
- No minimum order quantities
- Rapid Tooling Production as fast as 2 weeks
- Certificación ISO 9001:2015
- Asistencia técnica 24 horas al día, 7 días a la semana
30t-1800t
Presupuestos instantáneos
12
Acabados superficiales
0pc
MOQ
0,025 mm
Tolerancias
What's Insert Molding
Insert molding is a plastic manufacturing process that involves encapsulating a solid insert with molten plastic. The insert can be made of various materials, such as metal, wood, or another plastic. This method is commonly used when a plastic part requires additional strength, durability, or specific physical properties.
Eliminate assembly: Insert molded parts do not require assembly because there is only one manufacturing process.
Reduce costs: The removal of the assembly process reduces the cost of the insert molding process compared to the standard injection molding.
Reduced part size and weight: Insert molded parts that weigh less than all-metal parts.
Improve part strength: Incorporating plastic and metal inserts increases the durability and strength of the parts compared to other injection molding processes.
Insert Molding from Prototyping to Production
GCH applies strict quality standards to every plastic injection mold, ensuring consistency and quality for molded components. Our experts work with you from prototyping through production to optimize rapid tooling for prototypes and production parts. Every step of our mold production showcases our commitment to quality and customer satisfaction.
Rapid Tooling
Get easy design feedback and validation through superior quality prototype tooling. Create small batches of plastic molded parts with excellent injection molding prototypes. We excel at manufacturing prototype molds within days to ensure you perform functional tests and validate market interest.
Production Tooling
We create high-quality production molds for high-volume plastic parts production. With high-strength, durable tool steel material, our production tooling is suitable for producing hundreds of thousands of parts. We can vary materials and construction methods according to your unique requirements.
GCH Insert Molding Capabilities
Los servicios de sobremoldeo a medida de GCH garantizan la creación de piezas de plástico con mejor aspecto y rendimiento. Nuestra línea de producción consiste en un proceso de moldeo por inyección de sobremoldeo que nos permite combinar varios materiales diferentes en uno solo, lo que garantiza la obtención de productos de calidad superior.
| Normas | Unidades métricas | Unidades imperiales | |
| Tamaño máximo de la pieza | 800×1000×400mm | 31.50×39.37×15.75in | |
| Minimum Part Size | 2×2×2mm | 0.08×0.08×0.08in. | |
| Substrate Wall Thickness | From 0.5 to 3mm | From 0.20 to 0.12 in. | |
| Tolerancia | +/- 0.025 mm | +/- 0.00098 in. | |
| Inserts | Inserts can be female and male. They both can improve a product’s appearance and utility. | ||
| Mold Validation | Provide T0, T1, T2 samples before mass production | ||
| Inspection and Certification Options | First Article Inspection, ISO 9001, ISO 13485 | ||
| Plazos de entrega | From mold making to sample delivery: 15-45 business days | ||
Materials for Insert Molding
We provide a wide range of materials for thermoplastic and inserts that can help you make insert molded parts of different industrial applications. Below are the materials used in custom plastic insert molding and common examples.
Tooling Materials
Before the overmolding process starts low or high-volume production, a high-tolerance CNC machined tooling is needed. Most commonly used materials include:
Acero para herramientas: P20, H13, S7, NAK80, S136, S136H, 718, 718H, 738
Acero inoxidable:
420, NAK80, S136, 316L, 316, 301, 303, 304
Aluminio: 6061, 5052, 7075
Acero inoxidable
Plastic injection molding service comes with a wide range of materials with different properties, including impact strength, rigidity, thermal resistance, chemical resistance, etc.
| ABS | Nylon (PA) | PC | PVC |
| PU | PMMA | PP | PEEK |
| PE | HDPE | PS | POM |
Additives and Fibers
Standard plastic materials may not meet custom injection molding parts requirement. In this case, additives and fibers can be added to improve aesthetic and functional properties, providing additional features for your injection molded parts.
| UV absorbers | Colorants |
| Flame retardants | Glass fibers |
| Plasticizers |
Surface Finishes of Insert Molding
Insert molding solutions do not end after cooling and ejection of parts. We also provide a range of surface finishing and post-processing options for the insert molded parts for functional and aesthetic purposes. Common surface finishing options available at GCH for insert molded parts include:
Insert Molding Applications
Plastic insert molding is applicable in making prototypes and full products in several industries. Key industrial applications of insert molding include:
Gallery of Overmolded Parts
Por qué elegir GCH
Adoptamos un enfoque que pretende satisfacer sus necesidades personalizadas. Nuestro objetivo es ofrecer soluciones de sobremoldeo de prototipos a largo plazo a expertos en ingeniería y directores de proyectos, desde el diseño hasta la producción. GCH combina un utillaje de moldeo rentable con servicios de sobremoldeo orientados a la tecnología que ayudan a fabricar piezas de alta calidad.
Sin MOQ
La ausencia de pedidos mínimos ayuda a pasar las piezas moldeadas de plástico del diseño a la producción en un plazo de entrega rápido y respalda sus necesidades de fabricación de moldeo bajo demanda con un coste de moldeo por inyección reducido.
Tolerancia estricta y alta calidad
Nuestro proceso de moldeo por inyección de plástico incluye consideraciones de diseño vitales para mejorar la moldeabilidad y realzar el aspecto estético. GCH suministra piezas moldeadas por inyección de plástico de diversos tamaños y complejidades. Nuestras tolerancias estándar están definidas por las normas ISO 2768, lo que nos ayuda a cumplir los estrictos requisitos de tolerancia.
Alta eficacia
Con fábricas nacionales certificadas y un sólido sistema de cadena de suministro, aceleramos el ciclo de desarrollo del producto y tendemos un puente para que la producción de sus piezas moldeadas por inyección sea lo más rápida posible.
Especialistas en moldeo por inyección
Trabajando con nuestros expertos, con más de 10 años de experiencia en la industria del moldeo por inyección, completamos eficazmente un ciclo que va desde la creación de prototipos hasta la producción.
How Custom Insert Molding Works?
El proceso de moldeo por inyección consiste en introducir materias plásticas en bruto en una máquina de moldeo por inyección, fundirlas e inyectarlas en un molde de aluminio o acero. Al enfriarse, se forma una pieza termoplástica de calidad de producción y se expulsa para su posterior uso o montaje.
Gallery of Plastic Injection Molded Parts
Sumérjase en la extensa galería de GCH que muestra algunas de nuestras piezas moldeadas por inyección terminadas y confíe en que podemos crear su proyecto de moldeo por inyección de acuerdo con sus estrictas especificaciones.
Preguntas frecuentes
Preguntas frecuentes
Tolerances are crucial in injection molding; without proper specification and control, assembly issues can arise. At GCH, we adhere to the ISO 2068-c standard for molding tolerances, but can accommodate tighter specifications if needed.
We have no minimum order requirement. However, larger quantities will yield more competitive pricing.
Once an order is placed, mold design and creation typically take around 35 days, with an additional 3-5 days for the production of the molded parts.
The cost of our services varies based on several factors such as component size, mold complexity, number of cavities, material type, and post-processing requirements. We provide quotes after analyzing these factors on our platform.
At GCH, we offer a wide range of thermoplastic and thermosetting materials suitable for various applications. Some common materials include ABS, Polycarbonate, Polypropylene, and TPE. For a full list of materials or custom material requests, please contact our customer service.
Sí, GCH ofrece servicios de prototipado rápido. Esto le permite probar y verificar su diseño antes de comprometerse con la producción a gran escala.
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